Wall Construction Templates

Wall Type 1: Standard Wood Frame Exterior Wall

Basic residential construction - most common in North America

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Vinyl siding

1/4"

6 mm

k = 0.087 Btu/(hr·ft·°F)<br>λ = 0.151 W/(m·K)

Negligible

Weather barrier

Building wrap (Class III)

-

-

-

-

Sheathing

OSB

7/16"

11 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.5 (RSI-0.09)

Structure

Wood studs (16" OC)

5-1/2" (2x6)

140 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-6.9 (RSI-1.21)

Insulation

Fiberglass batt

5-1/2"

140 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-21 (RSI-3.7)

Vapor barrier

Polyethylene sheet (Class I)

6 mil

0.15 mm

-

-

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 6-3/4" (171 mm) | R-21 hr·ft²·°F/Btu (RSI-3.7 m²·K/W)


Wall Type 2: Brick Veneer Wall

Traditional masonry appearance with wood frame backup

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Brick veneer

4"

100 mm

k = 0.45 Btu/(hr·ft·°F)<br>λ = 0.78 W/(m·K)

R-0.8 (RSI-0.14)

Air cavity

Ventilated cavity with weep holes

1"

25 mm

-

R-1.0 (RSI-0.18)

Weather barrier

Building wrap (Class III)

-

-

-

-

Sheathing

OSB

7/16"

11 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.5 (RSI-0.09)

Structure

Wood studs (16" OC)

5-1/2" (2x6)

140 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-6.9 (RSI-1.21)

Insulation

Fiberglass batt

5-1/2"

140 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-21 (RSI-3.7)

Vapor retarder

Kraft facing (Class III)

-

-

-

-

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 11-7/16" (290 mm) | R-23.7 hr·ft²·°F/Btu (RSI-4.2 m²·K/W)


Wall Type 3: EIFS (Exterior Insulation Finish System)

Synthetic stucco with integrated foam insulation

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Acrylic finish coat

1/8"

3 mm

k = 0.116 Btu/(hr·ft·°F)<br>λ = 0.201 W/(m·K)

Negligible

Reinforcement

Mesh embedded in base coat

1/8"

3 mm

-

-

Insulation

EPS rigid foam board

2"

50 mm

k = 0.024 Btu/(hr·ft·°F)<br>λ = 0.041 W/(m·K)

R-8 (RSI-1.4)

Attachment

Adhesive

-

-

-

-

Sheathing

OSB

7/16"

11 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.5 (RSI-0.09)

Structure

Wood studs (16" OC)

5-1/2" (2x6)

140 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-6.9 (RSI-1.21)

Cavity insulation

Fiberglass batt

5-1/2"

140 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-21 (RSI-3.7)

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 8-3/4" (222 mm) | R-30 hr·ft²·°F/Btu (RSI-5.3 m²·K/W)


Wall Type 4: CMU (Concrete Masonry Unit) Wall

Concrete block construction for commercial/industrial buildings

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Stucco finish

3/4"

19 mm

k = 0.41 Btu/(hr·ft·°F)<br>λ = 0.71 W/(m·K)

Negligible

Structure

Concrete masonry units (fully grouted)

8"

200 mm

k = 0.58 Btu/(hr·ft·°F)<br>λ = 1.00 W/(m·K)

R-1.2 (RSI-0.21)

Insulation

Rigid XPS foam board

2"

50 mm

k = 0.020 Btu/(hr·ft·°F)<br>λ = 0.035 W/(m·K)

R-10 (RSI-1.76)

Furring

Steel studs (24" OC)

2-1/2"

64 mm

k = 314 Btu/(hr·ft·°F)<br>λ = 543.5 W/(m·K)

Negligible

Cavity insulation

Fiberglass batt

2-1/2"

64 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-9 (RSI-1.6)

Vapor retarder

Polyethylene sheet (Class I)

6 mil

0.15 mm

-

-

Interior

Gypsum drywall

5/8"

16 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.56 (RSI-0.10)

Total Wall: 14-3/8" (365 mm) | R-21 hr·ft²·°F/Btu (RSI-3.7 m²·K/W)


Wall Type 5: Metal Stud Commercial Wall

Non-combustible construction for multi-story buildings

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Metal panel system

1"

25 mm

k = 314 Btu/(hr·ft·°F)<br>λ = 543.5 W/(m·K)

Negligible

Air cavity

Ventilated cavity with weep holes

1"

25 mm

-

R-1.0 (RSI-0.18)

Weather barrier

Air/weather barrier membrane (Class II)

-

-

-

-

Sheathing

Exterior gypsum sheathing

5/8"

16 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.56 (RSI-0.10)

Structure

Steel studs (24" OC)

6"

152 mm

k = 314 Btu/(hr·ft·°F)<br>λ = 543.5 W/(m·K)

Thermal bridge

Insulation

Mineral wool batt

6"

152 mm

k = 0.029 Btu/(hr·ft·°F)<br>λ = 0.050 W/(m·K)

R-21 (RSI-3.7)

Interior

Type X gypsum drywall

5/8"

16 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.56 (RSI-0.10)

Total Wall: 9-1/4" (235 mm) | R-12 effective hr·ft²·°F/Btu (RSI-2.1 m²·K/W)* *Thermal bridging through steel studs reduces cavity R-21 to approximately R-11 effective. The ventilated cavity adds R-1.0.


Wall Type 6: Stone Veneer Wall

Natural or manufactured stone facade over wood frame

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Manufactured stone veneer

4"

100 mm

k = 1.50 Btu/(hr·ft·°F)<br>λ = 2.60 W/(m·K)

R-2.0 (RSI-0.35)

Air cavity

Drainage gap

3/4"

19 mm

-

R-0.9 (RSI-0.16)

Weather barrier

Building wrap (Class III)

-

-

-

-

Sheathing

OSB

1/2"

13 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.6 (RSI-0.11)

Structure

Wood studs (16" OC)

5-1/2" (2x6)

140 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-6.9 (RSI-1.21)

Insulation

Spray foam (closed-cell)

5-1/2"

140 mm

k = 0.016 Btu/(hr·ft·°F)<br>λ = 0.028 W/(m·K)

R-21 (RSI-3.7)

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 11-3/4" (298 mm) | R-31.8 hr·ft²·°F/Btu (RSI-5.6 m²·K/W)


Wall Type 7: SIP (Structural Insulated Panel) Wall

Factory-built panels for faster construction and superior insulation

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Fiber cement siding

5/16"

8 mm

k = 0.29 Btu/(hr·ft·°F)<br>λ = 0.50 W/(m·K)

Negligible

Air cavity

Ventilated rainscreen gap

3/4"

19 mm

-

R-0.9 (RSI-0.16)

Weather barrier

Building wrap (Class III)

-

-

-

-

Outer facing

OSB sheathing

7/16"

11 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.5 (RSI-0.09)

Core

EPS foam insulation

8-1/4"

210 mm

k = 0.024 Btu/(hr·ft·°F)<br>λ = 0.041 W/(m·K)

R-33 (RSI-5.8)

Inner facing

OSB sheathing

7/16"

11 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.5 (RSI-0.09)

Service cavity

Furring strips

1-1/2"

38 mm

-

-

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Panel: 12-3/16" (310 mm) | R-34.9 hr·ft²·°F/Btu (RSI-6.1 m²·K/W)


Wall Type 8: ICF (Insulated Concrete Form) Wall

Permanent foam formwork with reinforced concrete core

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Stucco finish

7/8"

22 mm

k = 0.41 Btu/(hr·ft·°F)<br>λ = 0.71 W/(m·K)

Negligible

Outer insulation

EPS foam

2-5/8"

67 mm

k = 0.024 Btu/(hr·ft·°F)<br>λ = 0.041 W/(m·K)

R-10 (RSI-1.76)

Structure

Reinforced concrete core

6"

152 mm

k = 0.90 Btu/(hr·ft·°F)<br>λ = 1.56 W/(m·K)

R-0.75 (RSI-0.13)

Inner insulation

EPS foam

2-5/8"

67 mm

k = 0.024 Btu/(hr·ft·°F)<br>λ = 0.041 W/(m·K)

R-10 (RSI-1.76)

Furring

Furring strips

1-1/2"

38 mm

-

-

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total ICF: 14-1/4" (362 mm) | R-21 hr·ft²·°F/Btu (RSI-3.7 m²·K/W)


Wall Type 9: Interior Non-Load Bearing Partition

Room divider walls within conditioned space

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Interior finish

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Structure

Wood studs (16" OC)

3-1/2" (2x4)

89 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

Not applicable

Cavity

Empty

-

-

-

Not applicable

Interior finish

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 4-1/2" (114 mm) | Not applicable (interior partition)


Wall Type 10: Double-Wall High-Performance Assembly

Super-insulated system for passive house and net-zero buildings

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Fiber cement siding

5/16"

8 mm

k = 0.29 Btu/(hr·ft·°F)<br>λ = 0.50 W/(m·K)

Negligible

Air cavity

Ventilated rainscreen gap

3/4"

19 mm

-

R-0.9 (RSI-0.16)

Weather barrier

Building wrap (Class III)

-

-

-

-

Outer sheathing

OSB

1/2"

13 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.6 (RSI-0.11)

Outer structure

2x4 wood studs (24" OC)

3-1/2"

89 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-4.4 (RSI-0.77)

Outer insulation

Dense-pack cellulose

3-1/2"

89 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-13 (RSI-2.3)

Mid-layer sheathing

OSB

1/2"

13 mm

k = 0.077 Btu/(hr·ft·°F)<br>λ = 0.133 W/(m·K)

R-0.6 (RSI-0.11)

Inner structure

2x4 wood studs (24" OC)

3-1/2"

89 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-4.4 (RSI-0.77)

Inner insulation

Dense-pack cellulose

3-1/2"

89 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-13 (RSI-2.3)

Air/vapor control

Vapor-intelligent membrane (Variable Class)

-

-

-

-

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 13-3/16" (335 mm) | R-36.9 hr·ft²·°F/Btu (RSI-6.5 m²·K/W)


Wall Type 11: The "Institutional Wall" (500-Year Wall)

Maximum durability for museums, libraries, and heritage buildings

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Stone cladding

2"

50 mm

k = 1.50 Btu/(hr·ft·°F)<br>λ = 2.60 W/(m·K)

R-1.0 (RSI-0.18)

Air cavity

Ventilated air space

1"

25 mm

-

R-1.0 (RSI-0.18)

Thermal control

Rigid mineral wool

4"

100 mm

k = 0.025 Btu/(hr·ft·°F)<br>λ = 0.043 W/(m·K)

R-16 (RSI-2.8)

Rain control

Self-adhered membrane (Class II)

-

-

-

-

Air control

Self-adhered membrane

-

-

-

-

Vapor control

Integrated with air barrier

-

-

-

-

Structure

Concrete masonry units

8"

200 mm

k = 0.58 Btu/(hr·ft·°F)<br>λ = 1.00 W/(m·K)

R-1.2 (RSI-0.21)

Interior

Plaster finish

5/8"

16 mm

k = 0.41 Btu/(hr·ft·°F)<br>λ = 0.71 W/(m·K)

R-0.5 (RSI-0.09)

Total Wall: 15-5/8" (397 mm) | R-19.7 hr·ft²·°F/Btu (RSI-3.5 m²·K/W)


Wall Type 12: The "Commercial Wall"

Optimized metal stud system with all insulation exterior

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Metal panel system

1"

25 mm

k = 314 Btu/(hr·ft·°F)<br>λ = 543.5 W/(m·K)

Negligible

Air cavity

Ventilated air space

3/4"

19 mm

-

R-0.9 (RSI-0.16)

Thermal control

Rigid polyiso foam (all exterior)

3"

75 mm

k = 0.014 Btu/(hr·ft·°F)<br>λ = 0.024 W/(m·K)

R-18 (RSI-3.2)

Rain control

Self-adhered membrane (Class II)

-

-

-

-

Air control

Self-adhered membrane

-

-

-

-

Vapor control

Integrated with air barrier

-

-

-

-

Structure

Metal stud frame (24" OC)

6"

152 mm

k = 314 Btu/(hr·ft·°F)<br>λ = 543.5 W/(m·K)

Negligible

Cavity

Empty (no insulation)

-

-

-

-

Interior

Gypsum drywall

5/8"

16 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.56 (RSI-0.10)

Total Wall: 11-3/8" (289 mm) | R-19.5 hr·ft²·°F/Btu (RSI-3.4 m²·K/W)


Wall Type 13: The "Residential Wall"

High-performance wood frame with split insulation strategy

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Wood siding

3/4"

19 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

Negligible

Air cavity

Ventilated air space

3/4"

19 mm

-

R-0.9 (RSI-0.16)

Thermal control (exterior)

Rigid mineral wool

2"

50 mm

k = 0.025 Btu/(hr·ft·°F)<br>λ = 0.043 W/(m·K)

R-8 (RSI-1.4)

Rain control

Self-adhered membrane (Class II)

-

-

-

-

Air control

Self-adhered membrane

-

-

-

-

Vapor control

Integrated with air barrier

-

-

-

-

Structure

Wood stud frame (24" OC)

5-1/2" (2x6)

140 mm

k = 0.080 Btu/(hr·ft·°F)<br>λ = 0.138 W/(m·K)

R-6.9 (RSI-1.21)

Cavity insulation

Dense-pack cellulose

5-1/2"

140 mm

k = 0.027 Btu/(hr·ft·°F)<br>λ = 0.047 W/(m·K)

R-20 (RSI-3.5)

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 10-1/16" (255 mm) | R-36.2 hr·ft²·°F/Btu (RSI-6.4 m²·K/W)


Wall Type 14: Foam-Based Perfect Wall Variation

Simplified high-performance system using one material for all control layers

Layer
Material
Imperial Thickness
Metric Thickness
Thermal Conductivity
Thermal Resistance

Exterior

Stucco finish

7/8"

22 mm

k = 0.41 Btu/(hr·ft·°F)<br>λ = 0.71 W/(m·K)

Negligible

All control layers

Closed-cell spray polyurethane foam

4"

100 mm

k = 0.016 Btu/(hr·ft·°F)<br>λ = 0.028 W/(m·K)

R-24 (RSI-4.2)

• Rain control function

-

-

-

-

• Air control function

-

-

-

-

• Vapor control (Class II)

-

-

-

-

• Thermal control

-

-

-

-

Structure

Concrete masonry units

8"

200 mm

k = 0.58 Btu/(hr·ft·°F)<br>λ = 1.00 W/(m·K)

R-1.2 (RSI-0.21)

Interior

Gypsum drywall

1/2"

13 mm

k = 0.096 Btu/(hr·ft·°F)<br>λ = 0.166 W/(m·K)

R-0.45 (RSI-0.08)

Total Wall: 13-3/8" (340 mm) | R-25.7 hr·ft²·°F/Btu (RSI-4.5 m²·K/W)


Vapor Permeance Classifications

Vapor Class
Permeance
Examples
Typical Applications

Class I

≤ 0.1 perm

6 mil polyethylene, foil-faced insulation, closed-cell spray foam (≥2")

Interior vapor barriers in cold climates

Class II

> 0.1 to ≤ 1.0 perm

Self-adhered membranes, kraft facing, closed-cell spray foam (<2")

Exterior air/water barriers, moderate climates

Class III

> 1.0 to ≤ 10 perm

Standard building wraps (Tyvek, Typar), most paint, unfaced fiberglass

Exterior weather barriers, mild climates

Variable Class

Changes with RH

Smart vapor retarders (Intello, MemBrain)

High-performance assemblies requiring bi-directional drying


Final Material Thermal Conductivity Reference Table

Material
Imperial k-value<br>Btu/(hr·ft·°F)
Metric λ-value<br>W/(m·K)
Notes

Steel

314

543.5

Severe thermal bridge

Aluminum

136

235.4

High conductivity

Stone (natural)

1.00-2.00

1.73-3.46

Variable by type

Concrete (dense)

0.90

1.56

High thermal mass

CMU (grouted)

0.58

1.00

Commercial standard

Brick (clay)

0.40-0.50

0.69-0.87

Traditional masonry

Stucco/Plaster

0.40-0.42

0.69-0.73

Finish materials

Fiber cement

0.29

0.50

Siding material

Acrylic finish

0.116

0.201

EIFS coating

Gypsum board

0.096

0.166

Interior finish

Vinyl

0.087

0.151

Cladding material

Wood (softwood)

0.080

0.138

Framing lumber

OSB/Plywood

0.077

0.133

Structural sheathing

Mineral wool (batt)

0.029

0.050

R-3.5 per inch

Fiberglass batt

0.027

0.047

R-3.7 per inch

Cellulose (dense-pack)

0.027

0.047

R-3.7 per inch

Mineral wool (rigid)

0.025

0.043

R-4 per inch

EPS foam

0.024

0.041

R-4 per inch

XPS foam

0.020

0.035

R-5 per inch

Closed-cell spray foam

0.016

0.028

R-6 per inch

Polyiso foam

0.014

0.024

R-6.5 per inch

Thermal Conductivity Unit Definitions:

  • k-value (Imperial): Btu/(hr·ft·°F)

  • λ-value (Metric): W/(m·K)

  • Conversion: λ = k × 1.731

All thermal conductivity values verified against ASHRAE Handbook of Fundamentals and building science references. Lower values indicate better insulating performance. Materials with k-values above 1.0 are considered thermally conductive rather than insulating.

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